Chris Craft 5hp Challenger Outboard Restoration

 
                 
     

     
      Copy of an original ad for the Chris Craft 5hp Challenger and 10hp Chris Craft Commander made in Grand Rapids, MI. The Challengers were made from 1949 through 1954 and the Commanders were made for only two years, 1953 and 1954. Chris Craft ended production to settle a law suit and sold everything to Oliver Motors.      
                 
         
  50-plus years of use and neglect really add up to one plain, dull looking motor. It was basically complete and ran very well after a bit of tinkering.  
                 
         
  The motor was disassembled, wire brushed, sanded, and any dents were filled with bondo and fared smooth. Since the color of this motor is a dark blue, we used black primer which is easier to cover with the engine color and enhances the richness of the final paint. Whenever possible we try to paint more than one motor at a time if we have them. It saves a lot of time cleaning out the spray gun. Fortunately, we had two motors that needed restoration, and you can see the parts spread out to dry in the first picture. We put screws in the holes in the parts for two reasons: it keeps the paint from filling the holes and gives the part clearance so the fresh paint doesn't stick to the newspaper. The motor is then reassembled. The levers on this motor were gold in color and these were also painted as was the gas cap.  
                 
       
  The completed motor with new decals.  
             

 

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Last updated: 4/2010